BBLU-S DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE 1/4” 1/2” 1/4” 3/8” 1/2” 1/4” 5/16”
TONGUE WIDTH “W”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
TONGUE LENGTH “C”
CATALOG NO.
BBLU-6S BBLU-6S1 BBLU-4S BBLU-4S1 BBLU-4S2 BBLU-3S3 BBLU-3S1 BBLU-2S BBLU-1S
0.41 0.69 0.09 1.09 2.03 0.70 1.07 0.09 1.00 2.20 0.48 0.69 0.09 1.09 2.06 0.82 1.23 0.10 1.13 2.65 0.70 1.07 0.09 1.00 2.20 0.53 0.75 0.10 1.12 2.15 0.53 0.75 0.09 1.13 2.16
6 AWG
Blue TDM-250 or TDM-500
7
24
1-1/4”
4 AWG
Gray TDM-250 or TDM-500
8
29
1-1/4”
3 AWG
White TDM-250 or TDM-500
9
-
1-1/4”
2 AWG 5/16” 1 AWG 5/16”
0.59 0.75 0.11 1.22 2.25 Brown TDM-250 or TDM-500 0.67 0.75 0.11 1.34 2.36 Green TDM-250 or TDM-500
10 11
33 37
1-3/8” 1-1/2”
BBLU-1/0S BBLU-1/0S2 BBLU-2/0S BBLU-2/0S1 BBLU-3/0S2 BBLU-3/0S BBLU-4/0S BBLU-025S BBLU-030S BBLU-035S BBLU-040S BBLU-040S1 BBLU-050S BBLU-050S2 BBLU-060S BBLU-065S BBLU-065S1 BBLU-075S BBLU-080S
5/16”
0.73 0.75 0.13 1.34 2.44 0.75 0.81 0.12 1.25 2.37 0.81 0.87 0.13 1.50 2.72 0.81 1.25 0.13 1.50 3.06 0.89 1.25 0.12 1.50 3.12 0.89 1.25 0.13 1.50 3.12
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1-1/2”
3/8” 3/8” 1/2” 3/8” 1/2”
2/0 AWG
Black TDM-250 or TDM-500
13
45
1-5/8”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-5/8”
4/0 AWG 1/2”
1.00 1.25 0.14 1.63 3.31 Purple TDM-250 or TDM-500
15 16 17 18
54 62
1-3/4” 1-3/4”
250 kcmil 300 kcmil 350kcmil
1/2” 1/2” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 1/2” 5/8” 5/8” 5/8”
1.09 1.25 0.16 1.63 3.38 Yellow 1.19 1.25 0.16 2.00 3.81 White
TDM-500 TDM-500 TDM-500
66H/66 2-1/8” 71H/71 2-1/8”
1.28 1.25 0.17 2.00 3.84 1.39 1.50 0.19 2.13 4.31 1.39 1.25 0.18 2.12 4.06 1.53 1.47 0.21 2.31 4.56 1.53 1.25 0.21 2.25 4.25
Red
400 kcmil
Blue
TDM-500
19
76H/76 2-1/4”
500 kcmil
Brown
TDM-500
20
87
2-3/8”
600 kcmil
1.72 1.75 0.27 2.69 5.34 Green
22
94H/94 2-13/16”
1.78 1.75 0.26 2.81 5.40 1.78 1.75 0.27 2.81 5.41 1.91 1.75 0.27 2.88 5.56
650 kcmil
Pink
300
99 2-15/16”
750 kcmil 800 kcmil
Black
24 106H/106 3” 25 107H/107 1-3/4”
1.96 1.50 0.25 2.93 5.46 Orange
1000 kcmil 1500 kcmil 2000 kcmil
BBLU-100S
5/8”
2.17 1.75 0.33 3.00 5.88 White
27
125
3-1/8”
BBLU-150S
3/4”
2.69 2.13 0.39 3.19 6.53 Green
31
-
3-5/16”
BBLU-200S
3/4”
3.07 2.12 0.46 3.43 6.87 Brown
34
-
3-9/16”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
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