BLU-D DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
STUD HOLE SIZE
STUD HOLE SPACING
TONGUE WIDTH “W”
TONGUE LENGTH “C”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
CATALOG NO.
BLU-8D2TC10 BLU-6D2TC14 BLU-5D2TC14 BLU-4D2TC14 BLU-3D2TC14 BLU-2D2TC14
8 AWG #10 6 AWG 1/4” 5 AWG 1/4” 4 AWG 1/4” 3 AWG 1/4”
0.63 0.63 0.63 0.63 0.63 0.63 1.75 0.63 0.88 0.88 1.00 1.75 0.88 1.00 1.75 0.88 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.75 1.00 1.75 1.75 1.75 1.75 1.75
0.37 1.13 0.08 0.41 1.78
Red TDM-250 or TDM-500
6 7 7 8 9
21 24 24 29
1/2”
0.41 1.22 0.09 0.81 2.25 Blue TDM-250 or TDM-500 0.44 1.22 0.08 0.81 2.25 Blue TDM-250 or TDM-500 0.50 1.22 0.09 0.81 2.33 Gray TDM-250 or TDM-500 0.65 1.22 0.20 0.88 2.32 White TDM-250 or TDM-500
15/16” 15/16” 15/16”
NONE
1”
1/4” 1/2” 1/4”
0.59 1.22 0.11 0.88 2.32 0.81 2.88 0.09 0.88 3.98 0.67 1.22 0.10 0.94 2.41 0.67 1.62 0.10 0.94 2.79 0.74 1.62 0.11 0.88 2.81 0.74 1.83 0.11 0.88 3.02 0.82 2.82 0.10 0.89 3.98 0.82 1.62 0.12 0.94 2.88 0.82 1.83 0.12 0.94 3.08 0.82 2.88 0.12 0.94 4.13 0.89 1.62 0.13 1.00 3.00 0.89 1.83 0.13 1.00 3.24 0.89 2.88 0.13 1.00 4.25 1.00 1.83 0.14 1.00 3.30 1.00 2.88 0.14 1.00 4.31 1.09 1.83 0.16 1.06 3.43 1.09 2.88 0.16 1.06 4.44 1.19 1.83 0.16 1.06 3.50 1.19 2.88 0.16 1.06 4.50 1.28 1.83 0.17 1.13 3.61 1.28 2.88 0.17 1.13 4.63 1.39 1.83 0.19 1.19 3.74 1.39 2.88 0.19 1.19 4.75
2 AWG
Brown TDM-250 or TDM-500
10
33
1”
BLU-2D2
BLU-1D2TC14
1 AWG
Green TDM-250 or TDM-500
11
37
1-1/16”
BLU-1D2TC516E6 BLU-1/0D2TC516E6
5/16” 5/16”
TDM-250 or TDM-500
12
42
BLU-1/0D2TC38
1/0 AWG
3/8” 1/2”
Pink
1”
BLU-1/0D2
-
Y644HS
-
BLU-2/0D2TC516E6
5/16”
BLU-2/0D2TC38
2/0 AWG
3/8” 1/2”
Black TDM-250 or TDM-500
13
45
1-1/16”
BLU-2/0D
BLU-3/0D11
5/16”
3/0 AWG
Orange TDM-250 or TDM-500
14
50
1-1/8”
BLU-3/0D2TC38
3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 1/2” 3/8” 1/2” 1/2” 1/2” 1/2” 1/2”
BLU-3/0D
BLU-4/0D2TC38
4/0 AWG
Purple TDM-250 or TDM-500
15
54
1-1/8”
BLU-4/0D
BLU-025D2TC38
250 kcmil
Yellow TDM-250 or TDM-500
16
62
1-3/16”
BLU-025D
BLU-030D2TC38
300 kcmil
White
TDM-500
17
66H/66 1-3/16”
BLU-030D
BLU-035D2TC38
350 kcmil
Red
TDM-500
18
71H/71 1-1/4”
BLU-035D
BLU-040D2TC38
400 kcmil
Blue
TDM-500
19
76H/76 1-5/16”
BLU-040D BLU-045D
450 kcmil
1.45 2.88 0.21 1.18 4.75 Blue
TDM-500
19
76H/76 1-5/16”
BLU-050D2TC38
1.53 1.83 0.21 1.38 3.99 1.53 2.88 0.21 1.38 5.00
500 kcmil
Brown
TDM-500
20
87
1-1/2”
BLU-050D BLU-060D BLU-065D BLU-075D BLU-080D
600 kcmil 650 kcmil 750 kcmil 800 kcmil
1.72 2.88 0.27 1.38 5.09 Green 1.78 2.88 0.27 1.38 5.09 Pink 1.91 2.88 0.27 1.63 5.44 Black 1.97 2.88 0.25 1.63 5.53 Orange
22
94H/94 1-1/2”
300
99
1-5/8”
24 106H/106 1-3/4” 25 107H/107 1-3/4”
1000 kcmil 1500 kcmil 2000 kcmil
BLU-100D
1/2”
1.75
2.17 2.88 0.33 1.88 5.87 White
27
125
2”
BLU-150D
1/2”
1.75
2.69 2.88 2.87 2.00 6.09 Green
31
-
2-1/8”
BLU-200D
1/2”
1.75
3.06 2.88 0.47 2.00 6.38 Brown
34
-
-
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
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