BBLZ-D-ST DIMENSIONS & INDEX REFERENCE
FIGURE DIMENSIONS (IN.)
INSTALLATION TOOLING
COPPER CONDUCTOR SIZE
1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 1/2” 3/8” 1/2” 1/2” 1/2” STUD HOLE SIZE
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1” STUD HOLE SPACING RANGE
TONGUE WIDTH “W”
TONGUE LENGTH “C”
TONGUE THICKNESS “T”
BARREL LENGTH “B”
OVERALL LENGTH “L”
COLOR CODE
PENN-UNION DIELESS MECHANICAL TOOLS
BURNDY DIE INDEX NO. /TOOL
T&B DIE INDEX NO.
WIRE STRIP LENGTH
CATALOG NO.
BBLZ-8D-58-1ST14 BBLZ-8D-58-1ST38 BBLZ-6D-58-1ST14 BBLZ-6D-58-1ST38 BBLZ-6D-1-175ST12 BBLZ-5D-58-1ST14 BBLZ-5D-58-1ST38 BBLZ-4D-58-1ST14 BBLZ-4D-58-1ST38 BBLZ-4D-1-175ST12 BBLZ-3D-58-1ST14 BBLZ-3D-58-1-ST38 BBLZ-2D-58-1ST14 BBLZ-2D-58-1ST38 BBLZ-2D-1-175ST12 BBLZ-1D-58-1ST14 BBLZ-1D-58-1ST38 BBLZ-1D-1-175ST12 BBLZ-1/0D-58-1ST14 BBLZ-1/0D-1-175ST38 BBLZ-1/0D-1-175ST12 BBLZ-2/0D-58-1ST14 BBLZ-2/0D-1-175ST38 BBLZ-2/0D-1-175ST12 BBLZ-3/0D-58-1ST14 BBLZ-3/0D-1-175ST38 BBLZ-3/0D-1-175ST12 BBLZ-4/0D-58-1ST14 BBLZ-4/0D-1-175ST38 BBLZ-4/0D-1-175ST12 BBLZ-025D-58-1ST14 BBLZ-025D-1-175ST38 BBLZ-025D-1-175ST12 BBLZ-030D-58-1ST14 BBLZ-030D-1-175ST38 BBLZ-030D-1-175ST12 BBLZ-035D-58-1ST14 BBLZ-035D-1-175ST38 BBLZ-035D-1-175ST12 BBLZ-040D-58-1ST14 BBLZ-040D-1-175ST38 BBLZ-040D-1-175ST12 BBLZ-050D-58-1ST14 BBLZ-050D-1-175ST38 BBLZ-050D-1-175ST12 BBLZ-060D-1-175ST38 BBLZ-060D-1-175ST12 BBLZ-065D-1-175ST38 BBLZ-065D-1-175ST12 BBLZ-075D-1-175ST38 BBLZ-075D-1-175ST12
0.41 1.69 0.08 0.94 2.88 0.60 1.75 0.06 0.75 2.63 0.41 1.61 0.09 1.13 2.96 0.60 1.74 0.06 1.00 2.87
1-1/16”
8 AWG
Red TDM-250 or TDM-500
6
21
7/8”
1-1/4”
6 AWG
Blue TDM-250 or TDM-500
7
24
1-1/8”
1” to 1-3/4” 0.70 2.77 0.09 1.00 3.92
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1”
0.44 1.61 0.08 1.13 2.96 0.61 1.83 0.07 1.13 3.21 0.50 1.61 0.09 1.13 2.96 0.61 1.81 0.08 1.13 3.21
5 AWG
Blue TDM-250 or TDM-500
7
24
1-1/4”
4 AWG
Gray TDM-250 or TDM-500
8
29
1-1/4”
1” to 1-3/4” 0.92 3.00 0.10 1.13 4.38
5/8” to 1” 5/8” to 1” 5/8” to 1” 5/8” to 1”
0.65 1.61 0.20 1.13 2.96 0.65 1.83 0.20 1.13 3.21 0.59 1.61 0.11 1.25 3.11 0.59 1.83 0.11 1.25 3.36
3 AWG
White TDM-250 or TDM-500
9
-
1-1/4”
2 AWG
Brown TDM-250 or TDM-500
10
33
1-3/8”
1” to 1-3/4” 0.81 3.00 0.10 1.25 4.53
5/8” to 1” 5/8” to 1”
0.67 1.83 0.10 1.38 3.55 0.67 1.83 0.10 1.38 3.55
TDM-250 or TDM-500
11
37
1-1/2”
1 AWG
Green
1” to 1-3/4” 0.70 2.77 0.09 1.20 4.12
-
Y644HS
-
1-5/16”
5/8” to 1”
0.74 1.83 0.11 1.38 3.55
1/0 AWG
Pink TDM-250 or TDM-500
12
42
1-1/2”
1” to 1-3/4” 0.74 2.58 0.11 1.38 4.30 1” to 1-3/4” 0.81 3.00 0.10 1.38 4.63
5/8” to 1”
0.82 1.61 0.12 1.50 3.42
2/0 AWG
1” to 1-3/4” 0.82 2.58 0.12 1.50 4.39 1” to 1-3/4” 0.82 3.00 0.12 1.50 4.84
Black TDM-250 or TDM-500
13
45
1-5/8”
5/8” to 1”
0.89 1.61 0.13 1.50 3.49
3/0 AWG
1” to 1-3/4” 0.89 2.58 0.13 1.50 4.46 1” to 1-3/4” 0.89 3.00 0.13 1.50 4.91
Orange TDM-250 or TDM-500
14
50
1-5/8”
5/8” to 1”
1.00 1.61 0.14 1.63 3.68
4/0 AWG
Purple TDM-250 or TDM-500
15
54
1-3/4”
1” to 1-3/4” 1.00 2.58 0.14 1.63 4.68 1” to 1-3/4” 1.00 3.00 0.14 1.63 5.10
5/8” to 1”
1.09 1.61 0.16 1.63 3.80
250 kcmil
1” to 1-3/4” 1.09 2.58 0.16 1.63 4.77 1” to 1-3/4” 1.09 3.00 0.16 1.63 5.13
Yellow TDM-250 or TDM-500
16
62
1-3/4”
5/8” to 1”
1.19 1.61 0.16 2.00 4.17
300 kcmil
1” to 1-3/4” 1.19 2.58 0.16 2.00 5.14 1” to 1-3/4” 1.19 3.00 0.16 2.00 5.59
White
TDM-500
17
66H/66 2-1/8”
5/8” to 1”
1.28 1.61 0.17 2.00 4.24
350 kcmil
1” to 1-3/4” 1.28 2.58 0.17 2.00 5.21 1” to 1-3/4” 1.28 3.00 0.17 2.00 5.66
Red
TDM-500
18
71H/71 2-1/8”
5/8” to 1”
1.39 1.61 0.19 2.13 4.37
400 kcmil
1” to 1-3/4” 1.39 2.58 0.19 2.13 5.34 1” to 1-3/4” 1.39 3.00 0.19 2.13 5.79
Blue
TDM-500
19
76H/76 2-1/4”
5/8” to 1”
1.53 1.61 0.21 2.25 4.61
500 kcmil
1” to 1-3/4” 1.53 2.58 0.21 2.25 5.58 1” to 1-3/4” 1.53 3.00 0.21 2.25 6.03 1” to 1-3/4” 1.72 2.58 0.27 2.69 6.11 1” to 1-3/4” 1.72 3.00 0.27 2.69 6.56 1” to 1-3/4” 1.78 2.58 0.27 2.81 6.23 1” to 1-3/4” 1.78 3.00 0.27 2.81 6.68 1” to 1-3/4” 1.91 2.58 0.27 2.88 6.40 1” to 1-3/4” 1.91 3.00 0.27 2.88 6.85
Brown
TDM-500
20
87
2-3/8”
600 kcmil
Green
22
94H/94 2-13/16”
650 kcmil
Pink
300
99 2-15/16”
106H/ 106
750 kcmil
Black
24
3”
BBLZ-080D-1-175ST12 800 kcmil
1” to 1-3/4” 1.97 3.00 0.25 2.94 7.00 Orange
25 107H/107 3-1/16”
BBLZ-100D-1-175ST38 BBLZ-100D-1-175ST12
1” to 1-3/4” 2.17 2.58 0.33 3.00 6.71 1” to 1-3/4” 2.17 3.00 0.33 3.00 7.16
1000 kcmil
White
27
125
3-1/8”
BBLZ-150D-1-175ST12 1500 kcmil BBLZ-200D-1-175ST12 2000 kcmil
1” to 1-3/4” 2.69 3.00 0.39 3.19 7.44 Green 1” to 1-3/4” 3.08 3.00 0.47 3.44 7.78 Brown
31 34
- -
3-5/16” 3-9/16”
• For 45° or 90° BENT TANGS add suffix “-45” for 45 deg. or “-90” for 90 deg. to the catalog number • Connectors from 8 AWG - 2000 kcmil are UL Listed per UL486A-B and CSA Certified per C22.2 No.65 for POWER applications • Connectors from 8 AWG - 500 kcmil are UL Listed for grounding, bonding and direct burial applications per UL467 • Connectors from 8 AWG - 250 kcmil are CSA Certified for grounding, bonding and direct burial applications per C22.2 No.41
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